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Perfect Wires and Cables

Super Enamelled Copper Wire

It is the most widely used current carrying insulated conductors in the construction of electrical equipments.
Enamelled copper winding wire consists of round copper with its surface covered with a layer of suitable insulation.
Insulation is a material which does not allow the electricity to pass through it.
The quality & type of enamelled copper wire decisively influences the performance, life and reliability of the article for which it is used.
A wide range 23 SWG to 42 SWG is availabe with the costing of following enamel.
1. Polyester Based (Modified)
2. Polyester Besed (Golden)

Key Features

1. Enamel Coating for Insulation

The wire is coated with a high-quality enamel insulation, providing superior electrical insulation to prevent short circuits and enhance safety.

2. Temperature Resistance

Designed to withstand high temperatures, the wire is suitable for applications where heat resistance is crucial, maintaining performance under challenging conditions.

3. Excellent Mechanical Strength

The wire exhibits strong mechanical strength, reducing the risk of breakage during installation and ensuring long-term reliability in various applications.

4.Thin Insulation Layer

The enamel insulation is applied in a thin and uniform layer, allowing for compact winding and saving space in applications with limited room.

5. Corrosion Resistance

Copper’s inherent corrosion resistance, combined with the enamel coating, ensures the wire’s durability and longevity, even in harsh environments.

6. Flexibility

Despite the enamel coating, the wire remains flexible, facilitating easy installation and adaptation to different winding configurations.

7.High Dielectric Strength

The enamel insulation provides high dielectric strength, reducing the risk of electrical breakdown and ensuring the wire’s reliability in challenging electrical conditions.

8.Smooth Surface Finish

The wire features a smooth and uniform surface finish, promoting optimal performance and ease of use in winding applications.

9.Wide Range of Gauges

Available in various gauges, the super enameled copper winding wire offers flexibility to meet the specific requirements of different applications and projects.

10.Compliance with Industry Standards

The product complies with relevant industry standards, ensuring compatibility, safety, and reliability in diverse electrical and electronic applications.

11.Customizable Options

Tailored to meet customer needs, the wire can be customized in terms of gauge, length, and other specifications to suit specific project requirements.

TECHNICAL DATA

SWG

CONDUCTOR DIA. SIZE IN MM 

CONDUCTOR TOLERANCE IN MM

MINIMUM SIZE IN MM

MAXIMUM SIZE IN MM

RES. AT 20`C. MIN OHM./MTR.

RES. AT 20`C. MAX OHM./MTR.

GRADE 1

GRADE 2

GRADE 3

Fine Covering

Medium Covering

Thick Covering

Minimum

Increase

in mm

Maximum

Overall dia

in mm

Minimum

Increase

in mm

Maximum

Overall dia

in mm

Minimum

Increase

in mm

Maximum

Overall dia

in mm

Elogation

in %

Minimum

B.D.V.

VOLTS

Minimum

23

0.61

0.006

0.604

0.616

0.05685

0.06015

0.027

0.659

0.05

0.684

0.075

0.708

27

4800

24

0.559

0.006

0.553

0.565

0.06758

0.07176

0.025

0.605

0.047

0.629

0.071

0.652

26

4600

25

0.508

0.006

0.502

0.514

0.08165

0.08708

0.025

0.554

0.047

0.578

0.071

0.601

26

4600

26

0.457

0.005

0.452

0.462

0.1011

0.1074

0.024

0.501

0.045

0.523

0.067

0.544

25

4600

27

0.417

0.005

0.412

0.422

0.1211

0.1293

0.022

0.458

0.042

0.48

0.064

0.5

25

4400

28

0.376

0.005

0.371

0.381

0.1486

0.1594

0.021

0.415

0.04

0.435

0.06

0.454

24

4400

29

0.345

0.005

0.34

0.35

0.1761

0.1898

0.02

0.382

0.038

0.401

0.057

0.418

23

4300

30

0.315

0.004

0.311

0.319

0.212

0.2269

0.019

0.349

0.035

0.367

0.053

0.384

23

4100

31

0.295

0.004

0.291

0.299

0.2413

0.2591

0.019

0.329

0.035

0.347

0.053

0.364

23

4100

32

0.274

0.004

0.27

0.278

0.2791

0.301

0.018

0.306

0.033

0.323

0.05

0.339

22

4000

33

0.254

0.004

0.25

0.258

0.3241

0.3511

0.018

0.286

0.033

0.303

0.05

0.319

22

4000

34

0.234

0.004

0.23

0.238

0.3808

0.4148

0.017

0.265

0.032

0.281

0.048

0.296

22

3900

35

0.213

0.003

0.21

0.216

0.4624

0.4976

0.015

0.241

0.029

0.255

0.043

0.269

21

3700

36

0.193

0.003

0.19

0.196

0.5615

0.6079

0.014

0.219

0.027

0.231

0.039

0.245

21

3500

37

0.173

0.003

0.17

0.176

0.6964

0.7593

0.013

0.197

0.025

0.208

0.036

0.222

20

3300

38

0.152

0.003

0.149

0.155

0.8979

0.9884

0.012

0.174

0.023

0.184

0.033

0.197

19

3200

39

0.132

0.003

0.129

0.135

1.1837

1.3187

0.011

0.152

0.021

0.161

0.03

0.173

18

3000

40

0.122

0.003

0.119

0.125

1.3806

1.5496

0.01

0.14

0.019

0.149

0.028

0.16

17

2800

41

0.112

0.003

0.109

0.115

1.6312

1.847

0.009

0.128

0.017

0.137

0.026

0.147

17

2700

42

0.102

0.003

0.099

0.105

1.9566

2.239

0.009

0.118

0.017

0.127

0.026

0.137

17

2700

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